All major topics are covered complete step-by-step instruction, diagrams, illustration, and specifications to repair and troubleshoot. If there is any doubt as to the condition of the reed, replace the air suction valve as an assembly. Torque - Oil Pump Cover Bolts: 9. Torque - Fuel Level Sensor Bolts: 6. Ps: Standard Atmospheric Pressure abs. Take out only the caliper mounting bolts for caliper removal. Main Fuse 30 A 3.
Run the fuse box 3 lead to the outside of the atmospheric pressure sensor. A shock to the sensor can damage it. If the free play is incorrect, adjust the throttle cables. Replace any damaged gears or gears with excessively worn dogs or dog holes. Hold the crankshaft sensor lead with the clamps. Ball Bearing and Needle Bearing Do not remove pressed ball or needle unless removal is absolutely necessary.
Kawasaki Diagnostic System Connector 9. In either case, flush the cooling system. Such a shock to the relay can damage it. Torque - Tire Pressure Measurement sensor: 4. Inlet Camshaft Position Sensor 6. If the display function does not work, replace the meter assembly.
Such a shock to the sensor can damage it. Fuel Tank Breather Hose 5. Exhaust Camshaft Position Sensor 32. Ignition Fuse 10 A 3. Main Fuse 30 A 4. Good contact is achieved when pattern of tooth contact is visible in the inside diameter side and center of the tooth flank. Final Gear Case Oil: Amount: about 160 mL 5.
Direction of Engine Rotation When rotating the crankshaft by hand, the free play amount of rotating direction will affect the adjustment. Re- moval may damage them. Battery 12 V 14 Ah 8. If there is any doubt as to the condition of the bearing, replace it. Brake Pipe White Paint Mark 3. Crankshaft Sensor Output Signal — 35. Exhaust Camshaft Position Sensor 5.
Clamp Hold the brake hose. If the springs are damaged, replace them. Good contact is achieved when the pat- tern of tooth contact is visible in the inside diameter side and center of the tooth flank. Be sure to maintain proper alignment and use smooth movements when installing. If the seal is torn or is leaking, replace the bearing. Torque - Oil Control Solenoid Valve Bolts: 9.
Run the alternator leads to the upper side of the main harness. Fix the clutch hose to the clamp on the subrame. If the connector is corroded or dirty, clean it carefully. Only appropriate permanent internal repairs are recommended. If the clearance is between 0.
Such a shock to the sensor can damage it. B: To Water Temperature Sensor C: To Breather Hose D: To Throttle Body Subharness Bracket E: To throttle Body Holder F: To Throttle Pulley G: To Inlet Cam Position Sensor H: To Air Suction Valve and Stick Coils I: Only put the heat insulation rubber plate on the cylinder head cover. If the oil leakage is found on it, replace the shock absorber with a new one. If the connector is corroded or dirty, clean it carefully. Run the air cleaner drain hose and idle adjusting screw cable through to the outside of the main harness. Then tighten them according to the specified se- quence to prevent case warpage or deformation which can lead to malfunction.
If they appear damaged or deteriorated, replace them. Do not use any other battery except for a 12 V sealed battery as a power source. Torque - Crankcase Bolts M10 : 47 N·m 4. Run the clutch hose to the outside of the sidestand switch lead. Run the throttle cables between the front fork and the brake hose. Do not use fluid from a container that has been left unsealed or that has been open for a long time.
Insert the air switching valve hose into the air cleaner until white paint mark on it is hidden a half. Tetra Lever Shaft Drive System When the drive force is applied to the rear wheel, a reaction force is generated as shown in the diagram. Toothed Washer, 37 mm 1. Inlet Camshaft Position Sensor 4. An accepted estimate is that 90% of all tire failures occur during the last 10% of tread life 90% worn.