Burnishing Brake Pads Brake pads both hydraulic and auxiliary must be bur- nished to achieve full braking effectiveness. Using two open-end wrenches, remove lock C. Remove the foam wrap from the filter. See Section 3, Servicing Right-Side Components, steps 1-5. Install the protective cover into the handle. Inspect one-way drain beneath the main housing for debris and for proper sealing. Place the V-belt cover gasket into position; then install the cover and secure with the cap screws making sure the different-lengthed cap screws are in their proper location.
Handlebar grips not worn, broken, or loose. Install a new circlip A securing the oil pump rotor B in rotor C ;. Connect the temperature sensor wire to the main harness. Inspect spider shoes A for wear or damage. Ignition timing should be according to specifica- tions. Reverse Indicator — An orange light will illumi- nate when the transmission is shifted into reverse gear.
Pull the steering knuckle away from the axle pins. Remove the cap screws A ; then remove the 5. Use the following for ref- erence. Remove the cotter pin and slotted nut securing the tie rod end to the knuckle; then remove the tie rod end from the knuckle. From the left side, install the remaining crank- case cap screws;. Place the pin into position on the oil pump shaft, install the oil pump driven gear making sure the recessed side of the gear is directed inward, and secure with a new snap ring. If backlash measurement is more than specified, remove an existing shim, measure it, and install a thicker shim.
In a crisscross pattern, tighten the cap screws Stud Bolt from step 15 to specifications. Remove the Phillips-head cap screws securing the oil strainer cap; then remove the cap. Gradually increase your speed the advanced skill of sharp turns. Always allow the engine to cool before filling the gas tank. On liquid cooled models, check the coolant level and add properly mixed coolant as necessary. Front wheel alignment incorrect 1.
Driven Plate warpage max 0. When using ethanol blended gasoline, it is not neces- sary to add a gasoline antifreeze since ethanol will pre- vent the accumulation of moisture in the fuel system. Install the storage compartment and steering post access panel; then secure with reinstallable rivets. Inspect the pump for damage. Do not bend or obstruct the routing of the carburetor vent hose.
If any of these conditions exist, replace with tor end of the armature. Loosen the clamp securing the air cleaner to the carburetor boot. A white or dark insulator indicates that the odically cleaned. The light will go off when shifted out of reverse. Secure the holding fixture A in a vise; then install the driven bevel gear C , cam damper D , spring E , spring holder B , and circlip G. Secure the shift rod to the engine with a new E-clip.
Reverse Idler Gear Assembly G. Remove the front and rear spark plug caps; then remove the oil pressure sending unit lead I. It is inadvisable to remove the screw securing the pump halves. Check the problem code as described below. Place the four tappet covers into position. Clutch Spring Length min 35.
The re- se serious differential damage. Remove the E-clip securing the shift rod to the cleaner housing. When Please observe the following points: maintain the hydraulic brake system using the detent, the wheels are can be found in the Service booklet. Inspect the bearing journal for scoring, seizure marks, or pitting. Do not tighten the retainer nuts at this time. Remove the clamp securing the upper coolant 20.
Account for the bearing alignment C-ring on the bearing boss next to the pinion gear. If brake fluid must be added, care must be taken as brake fluid is very corrosive to painted surfaces. Install the 4th drive gear making sure the bush- ing is in position; then install the other 4th drive washer onto the countershaft. Install the new bulb into the housing and rotate it completely clockwise. To replace the brake pads, use the following pro- cedure.
Inspect the seal- ing surface for any indication of high spots. Back to Section Table of ContentsBack to Table of Contents For Arctic Cat Discount Parts Call 606-678-9623 or 606-561-4983 www. Drain the oil into a drain pan by removing in turn the drain plug from each. Slide the hub out of the knuckle and set aside. The speed sensor, installed on the rear crankcase cover, sends a vehicle speed signal both to the combination meter and the Electronic Control Unit. Loosen the clamp and remove the filter. Do not use oils which contain graphite or molybdenum additives.